vehicle axle ventilation system

专利摘要:
VEHICLE AXLE VENTILATION SYSTEM. A ventilation system for an axle of a heavy line vehicle includes a check valve and a discharge pipe that is connected to the check valve. The check valve includes a first end that is mounted on the shaft, a second end and a body that is arranged between the first and second ends and is in selective fluid communication with the shaft interior. The discharge tube includes a first end that is mounted on the second end of the check valve, and a second end that is open to the atmosphere and is in fluid communication with the check valve body. Using any of several types of configurations for the valve body, the ventilation system selectively flushes air from inside the shaft to atmosphere to relieve pressure developments within the shaft, while protecting the integrity of the check valve and preventing contaminants from entering the valve. axle.
公开号:BR112014002004B1
申请号:R112014002004-3
申请日:2012-08-17
公开日:2021-02-09
发明作者:Matt J. Wilson；Jay D. White；Jesse W. Cervantez；Stephen H. Burke
申请人:Hendrickson Usa, L.L.C.；
IPC主号:

专利说明:

Cross-referencing related orders
[001] This application claims the benefit of provisional patent application US 61 / 524,476, which was filed on August 17, 2011. Background of the invention Technical field
[002] The invention concerns ventilation systems for shafts. More particularly, the invention relates to a ventilation system for axles of heavy line vehicles such as trucks and tractor trailers or semi-trailers. Even more particularly, the invention relates to an axle ventilation system that includes a check valve that is mounted on an axle and is in fluid communication with the interior of the axle, and a discharge tube that is fluidly connected to the check valve. The system relieves pressure build-up on the axle and on a wheel end assembly that is mounted on the axle, while protecting the integrity of the check valve and preventing contaminants from entering the axle and wheel end assembly, thereby extending the life of components of the wheel end assembly. Prior art
[003] It is to be understood that the axle ventilation system of the present invention can be used in heavy line vehicles that include tire inflation systems, and in heavy line vehicles that do not include tire inflation systems, and that reference is made in this document to heavy line vehicles with tire inflation systems only as an example. Heavy line vehicles typically include trucks and tractor trailers or semi-trailers. Tractor trailers and semi-trailers, which will be referred to collectively as tractor trailers for the purpose of convenience, include at least one trailer, and sometimes two or three trailers, all of which are pulled by a single tractor. All heavy line vehicles that are trucks or tractor trailers include multiple tires, each of which is inflated with a fluid or gas, such as air, to an ideal or recommended pressure, which is known in the art as the target pressure .
[004] However, it is well known that air can leak from a tire, usually gradually, but sometimes quickly if there is a problem with the tire, such as a defect or a puncture caused by a road obstacle. As a result, it is necessary to regularly check the air pressure in each tire to ensure that the tires are not significantly below the target pressure and thus underinflated. If an air check shows that a tire is underinflated, it is desirable to allow air to flow into the tire to return it to the target pressure. Also, it is well known that the air pressure in a tire can increase because of an increase in ambient air temperature, so it is necessary to regularly check the air pressure in each tire to ensure that the tires are not far above the pressure target and thus overinflated. If an air check shows that a tire is overinflated, it is desirable to allow air to flow out of the tire to return it to the target pressure.
[005] The large number of tires in any given heavy line vehicle configuration makes it difficult to manually check and maintain the target pressure of all tires. This difficulty is compounded by the fact that tractor trailer or truck trailers in a fleet can be parked in one location for an extended period of time, during which the tire pressure may not be checked. Any of these trailers or trucks can be put into service at any time, resulting in the possibility of operating with underinflated or overinflated tires. Such an operation may increase the chance of less than ideal performance and / or reduced tire life in service when compared to operation with tires at the target pressure, or within an ideal range of the target pressure.
[006] Furthermore, if a tire encounters a condition as the vehicle moves over the road that causes the tire to become under-inflated, such as developing a leak from the act of hitting a road obstacle, life and / or tire performance can be significantly reduced if under inflation continues to decrease as the vehicle continues to travel. Likewise, if a tire encounters a condition that causes it to become significantly overinflated, such as increasing pressure from an increased ambient air temperature, the life and / or performance of the tire can be significantly reduced if overinflation does not decrease over time. as the vehicle continues to move. The potential for significantly reduced tire life typically increases in vehicles such as trucks or tractor trailers that travel long distances and / or extended periods of time under such conditions of less than ideal inflation.
[007] Such a need to maintain the target pressure in each tire, and the inconvenience for the vehicle driver having to manually check and maintain an appropriate tire pressure that is at or near the target pressure, has led to the development of inflation systems of tires. In these systems, a target inflation pressure is selected for vehicle tires. The system then monitors the pressure in each tire and tries to maintain the air pressure in each tire at or near the target pressure by inflating the tire when the monitored pressure drops below the target pressure. These prior art tire inflation systems inflate tires by supplying air from the vehicle air supply to the tires when using a variety of different components, arrangements and / or methods. Certain prior art systems are also capable of deflating, and these systems deflate tires when the monitored pressure rises above the target pressure by releasing air from the tires into the atmosphere.
[008] A type of arrangement for tire inflation systems involves extending a pneumatic duct or supply line through the shaft, which is hollow, to a rotating joint that is mounted on the end of the axle end or on a wheel hub of the wheel end assembly. The rotary joint is an air-tight rotary seal that allows fluid communication between the non-rotating shaft and the rotating tire. If the supply line experiences a leak or rupture, or if the rotary joint experiences a leak, air pressure can build up in the hollow shaft and in the wheel end assembly. If the pressure build-up remains unrelieved, the components of the wheel end assembly may be damaged.
[009] More particularly, the wheel end assembly typically includes a wheel hub that is rotatably mounted to a bearing assembly, which in turn is fixedly mounted to the outer end of the axle, commonly known as a wheel end. axle. The bearing assembly includes an inner bearing and an outer bearing, which can be separated by a bearing spacer. A spindle nut assembly secures the spindle bearing assembly by threaded engaging threads that are made in the outside diameter of the spindle outer end.
[010] As is well known to those skilled in the art, for the normal operation of the wheel end assembly to occur, the assembly of bearings and surrounding components must be lubricated with grease or oil. Therefore, the wheel end assembly must also be sealed to prevent leakage of the lubricant, and also to prevent contaminants from entering the assembly, both of which can be detrimental to its performance. More specifically, a wheel hub is mounted on an outer end of the hub adjacent and external to the spindle nut assembly, and a main seal is rotatably mounted on an inner end of the hub in contiguity with the spindle, resulting in a closed or sealed wheel end assembly.
[011] In the event that a tire inflation system supply line or rotating union leaks, there may be a relatively high build-up in air pressure within the axle and / or the wheel end assembly. An accumulation of air pressure like this can damage the main wheel end mounting seal. If the main seal is damaged, it can allow loss of the bearing lubricant, which in turn can undesirably reduce the life of the bearings and / or other components of the wheel end assembly.
[012] Furthermore, relatively small air pressure build-ups can occur within an axle and / or wheel end assembly of a heavy line vehicle that includes a tire inflation system, and a tire inflation vehicle. heavy line that does not include a tire inflation system. Such small accumulations in air pressure can occur because of any of multiple causes, such as an increase in ambient temperature, dynamic heating of the components of the wheel end assembly as the vehicle travels, changes in atmospheric pressure when the vehicle travels on roads with significant changes in altitude, or a small leak in a supply line if a tire inflation system is employed. Even a buildup in relatively low air pressure like this within the axle and / or the wheel end assembly can undesirably reduce the integrity and / or life of the main seal, which in turn undesirably can reduce the life of the bearings and / or other components of the wheel end assembly.
[013] As a result, it is often desirable to provide an axle and / or wheel end assembly with devices to relieve such accumulations of air pressure when venting or releasing air into the atmosphere. Ideally, in order to prevent damage to the wheel end assembly main seal, such devices should be able to release air at a low pressure, thus small accumulations of air pressure on the axle and / or wheel end assembly that they are due to increases in ambient temperature, dynamic heating of the wheel end assembly and / or changes in atmospheric pressure remain less than one (1) pound per square inch (psi) (6.89 kPa). In addition, to allow relief of large pressure build-ups to adequately ventilate the axle and / or wheel end assembly in the event that a tire inflation system supply line or rotating union leaks and thus prevent damage to the main tire seal. wheel end assembly, such devices should also ideally be capable of high flow of at least about five (5) to ten (10) standard cubic feet per minute (scfm) (0.14 to 0.28 cubic meter per minute) at a pressure differential of about three (3) psi (20.68 kPa).
[014] In addition, when ventilating or releasing an accumulation of air pressure into the atmosphere of a axle and / or wheel-end assembly, contaminants can be introduced into the wheel-end assembly, which undesirably can reduce the life of the bearings and / or other components of the assembly. Therefore, it is also desirable to reduce or minimize the possibility of contaminants entering the wheel end assembly through any ventilation or discharge.
[015] In the prior art, certain tire inflation systems have incorporated ventilation devices in the wheel hub to relieve excessive air pressure build-up. However, many of these wheel hub ventilation devices are lacking the necessary strength to adequately prevent contaminants from entering the wheel end assembly, which undesirably can reduce the life of the bearings and / or other components of the assembly. More particularly, because these ventilation devices are incorporated in the wheel hub, which is often located in an exposed external location in the wheel end assembly, the ventilation devices are also located in an exposed location. Such a location allows contaminants, such as water from a high pressure truck wash, to violate such ventilation devices and enter the wheel end assembly, thereby reducing the life of the bearings and / or other components in the assembly. In addition, many of these prior-art wheel hub ventilation devices lack adequate flow to allow relief of large pressure build-ups on the axle and / or in the wheel end assembly in the case of a rotating supply line or joint of tire inflation system leaking, thus allowing the integrity of the wheel end mount main seal to be potentially compromised.
[016] Other prior art shaft ventilation devices known include ventilation shafts for drive shafts. Ventilation tubes are often used on drive shafts because the gears inside the shaft generate heat during operation, thus inducing air within the shaft to expand, creating a need to relieve excessive air pressure. Such ventilation tubes are installed on a drive shaft by screwing one end of a tube or hose into a corresponding opening formed on the shaft. The tube hangs vertically from the axis, with the opposite end of the tube being open to the atmosphere. Because the tube is open to the atmosphere, such ventilation tubes are typically not effective in preventing contaminants, such as water, from entering the shaft. For example, if a heavy line vehicle having an axle vent tube like this is moved back to a loading platform that is partially submerged in water, the tube can become submerged, which undesirably allows water to enter the axle. .
[017] Another prior art axle ventilation device known involves attaching one end of a hose or rubber tube to an upper central part of an axle, and attaching the hose to the vehicle chassis in a way that allows the hose to fit extend vertically upward from the axis, bend at its highest point, and then return vertically downward on itself. Alternatively, some types of these ventilation devices are independent, instead of being attached to the vehicle chassis, and the downward extension part of the hose is attached to the upward extension part by means of a device such as a common mooring wrap. However, the end of the hose that is opposite the end that is attached to the shaft is open and is therefore not effective in preventing contaminants, such as water, from entering the shaft. Such axle ventilation devices allow water to enter the axle if the hose is submerged when a heavy line vehicle moves backwards to a partially submerged loading platform.
[018] Yet another known prior art shaft ventilation device, which is shown and described in US patent 6,725,743, and which belongs to the same applicant for the present invention, Hendrickson USA, LLC, surrounds a pipe that is pre- formed in at least a single loop and is able to substantially encircle the axis. One end of the tube is connected to an opening formed in the axle, and the opposite end of the tube includes a check valve to prevent contaminants from entering the axle and the wheel end assembly through the vent tube. However, placing the check valve on the end of the pipe opposite the end that is connected to the shaft potentially exposes the check valve to undesirable damage from road fragments, thus possibly compromising the integrity of the check valve. If the integrity of the check valve is compromised, contaminants such as moisture may be allowed to enter the tube and thus prevent or obstruct the ventilation path, particularly if moisture freezes inside the tube. Also, if the integrity of the check valve is compromised, contaminants may be allowed to pass through the tube and enter the axle and / or the wheel end assembly. In addition, the preformed loop pipe can be difficult to install and / or adjust, as tightening or rotating the socket that provides the pipe connection to the shaft can be prevented once the pipe surrounds the shaft.
[019] Prior art devices to relieve air pressure build-up on an axle and / or wheel end assembly are often also lacking the ability to equalize pressure within the axle to prevent a vacuum condition from forming within the axle and / or wheel end assembly. More particularly, if the device for relieving the accumulation of air pressure is unable to allow air to flow from the atmosphere into the axis, oscillations at room temperature can create a vacuum condition within the axis. A vacuum condition like this undesirably can displace the main wheel end seal from its global position between the axle tip and the wheel hub, and / or can displace the relative position of the main seal components, each of which can compromise the integrity of the main seal and / or shorten its life. It is also desirable to avoid creating a vacuum condition within the axle and / or the wheel end assembly in order to reduce the possibility of contaminants being dragged into the axle and / or the wheel end assembly by the vacuum. Therefore, it is desirable that the device for relieving the accumulation of air pressure optionally also allows pressure equalization within the axis, thereby reducing or minimizing the creation of a vacuum condition within the axis.
[020] As a result, there is a need in the art for a vehicle axle ventilation system that relieves pressure build-up on the axle and / or on the wheel end assembly and optionally allows pressure equalization within the axle, while protecting the check valve integrity, reducing the possibility of ice to obstruct the ventilation path, and preventing contaminants from entering the axle and wheel end assembly, thus extending the life of the components of the wheel end assembly, and making it easy to install. The vehicle axle ventilation system of the present invention satisfies these needs, as will be described in detail below. Summary of the invention
[021] An objective of the present invention is to provide a vehicle axle ventilation system that relieves pressure build-up on the axle and / or in the wheel end assembly.
[022] Another objective of the present invention is to provide a vehicle axle ventilation system that optionally allows pressure equalization within the axle.
[023] An additional objective of the present invention is to provide a vehicle axle ventilation system that protects the integrity of the check valve, reduces the possibility of ice blocking the ventilation path, and prevents contaminants from entering the axle and mounting wheel end.
[024] Also another objective of the present invention is to provide a vehicle axle ventilation system that extends the life of the components of the wheel end assembly.
[025] Yet another objective of the present invention is to provide a vehicle axle ventilation system that is easy to install.
[026] These and other objectives are achieved by the vehicle axle ventilation system of the present invention. For example, the ventilation system includes a check valve. The check valve includes a first end that is mounted on a vehicle axle, a second end, and a body that is disposed between the first and second ends, and is in selective fluid communication with an interior of the axle. The ventilation system also includes a discharge pipe extending vertically. The discharge tube includes a first end that is mounted on the second end of the check valve, and a second end that is open to the atmosphere and is in fluid communication with the check valve body. The ventilation system selectively draws air from the shaft interior to the atmosphere to relieve build-up of pneumatic pressure within the shaft. Brief description of the different views of the drawings
[027] The preferred embodiments of the present invention, illustrative of the ways deemed best by applicants for applying the principles, are set out in the following description and are shown in the drawings, and are highlighted and exposed particularly and distinctly in the appended claims. Figure 1 is a fragmentary cross-sectional perspective view of part of an axle end and wheel end assembly, with certain components of a tire inflation system mounted thereon, and a brake drum and rim. tires mounted on the hub of the wheel end assembly; Figure 2 is a fragmentary cross-sectional view of a prior art axle ventilation device shown operationally attached to a heavy line vehicle axle, with hidden parts represented by dashed lines; figure 3 is a fragmentary rear view in perspective of an exemplary embodiment of the vehicle axle ventilation system of the present invention shown operationally attached to a heavy line vehicle axle and showing associated components of a suspension assembly; figure 4 is an enlarged cross-sectional view of a first exemplary check valve for use in the vehicle axle ventilation system shown in figure 3; figure 5 is an enlarged cross-sectional view of a second exemplary non-return valve for use in the vehicle axle ventilation system shown in figure 3; figure 6 is an enlarged cross-sectional view of a third exemplary non-return valve for use in the vehicle axle ventilation system shown in figure 3; figure 7 is an enlarged cross-sectional view of a fourth exemplary non-return valve for use in the vehicle axle ventilation system shown in figure 3; figure 8 is an enlarged cross-sectional view of an exemplary fifth check valve for use in the vehicle axle ventilation system shown in figure 3; figure 9 is an enlarged cross-sectional view of an exemplary sixth check valve for use in the vehicle axle ventilation system shown in figure 3; figure 10 is an enlarged cross-sectional view of an exemplary seventh check valve for use in the vehicle axle ventilation system shown in figure 3; figure 11 is an enlarged cross-sectional view of an exemplary eighth check valve for use in the vehicle axle ventilation system shown in figure 3; figure 12 is an enlarged fragmentary cross-sectional view of part of an exemplary ninth check valve for use in the vehicle axle ventilation system shown in figure 3, with hidden parts represented by dashed lines; and figure 13 is an enlarged cross-sectional view of an exemplary tenth check valve for use in the vehicle axle ventilation system shown in figure 3.
[028] Similar numbers refer to similar parts throughout the drawings. Detailed description of the invention
[029] In order to better understand the vehicle axle ventilation system of the present invention and the environment in which it operates, the components of an exemplary tire inflation system and the vehicle structures on which they are mounted are shown in figure 1, and will be described now. As mentioned earlier, it is to be understood that the vehicle axle ventilation system of the present invention can be employed in heavy line vehicles that include tire inflation systems, and in heavy line vehicles that do not include tire inflation systems. tires, and that in this document reference is made to heavy line vehicles with tire inflation systems only as an example.
[030] One or more axles 10 typically hang and extend transversely in a heavy line vehicle (not shown). Heavy line vehicles include tractor and semi-trailer trucks and trailers, and tractor or semi-trailer trailers are typically equipped with one or more trailers. In this document reference is made in general to a heavy line vehicle for the purpose of convenience, with the understanding that such reference includes trucks, tractor trailers and semi-trailers, and trailers thereof. Each axle 10 has two ends, with a wheel end assembly 12 mounted at each end. For the purposes of convenience and clarity, only one end of the axle 10 and its respective wheel end assembly 12 will be described in this document.
[031] Axis 10 includes a central tube 13 (figure 2), and an axle tip 14 is integrally connected, by any suitable means such as welding, to each end of the central tube. The wheel end assembly 12 includes a bearing assembly having an inner bearing 16 and an outer bearing 18 immovably mounted on the outer end of the shaft end 14. An axle nut assembly 20 engages threadedly with the outer end the shaft end 14 and holds the bearings 16, 18 in place. A wheel hub 22 is rotatably mounted on the inner and outer bearings 16, 18 in a manner well known to those skilled in the art.
[032] A hub 24 is mounted on the outer end of the hub 22 by means of a plurality of screws 26, each of which passes through a respective opening of a plurality of the openings 28 formed in the hub, and engages in a threaded manner with a respective opening. threaded from a plurality of the aligned threaded openings 30 formed in the hub. In this way, the hub 24 closes the outer end of the wheel end assembly 12. A main continuous seal 32 is rotatably mounted on the inner end of the wheel end assembly 12 and closes the inner end of the assembly. In a typical dual-wheel heavy-line vehicle configuration, a plurality of threaded bolts 34 is used to mount a brake drum 36 and a pair of tire rims 38 in the wheel end assembly 12. Each of a pair of tires (not shown) are mounted on a respective tire rim 38, as known in the art.
[033] An exemplary prior art tire inflation system is generally indicated by 40. A central hole 48 is formed on axis 10, through which a pneumatic duct 44 of the tire inflation system 40 extends in the direction from an outer end of the shaft end 14. Pneumatic duct 44 is fluidly connected to the vehicle air supply, such as an air tank (not shown), and extends between it and a rotating joint 42. The joint rotary 42 is attached to a plug 50 which is snapped into an enlarged hole 52 formed in the central shaft hole 48 at an outer end of the shaft end 14 and, as known in the art, promotes the connection of the static pneumatic duct 44 to an air tube assembly 46, which rotates with the tire. The plug 50 is formed with an opening 53, which is known in the art as a breather hole, and allows fluid communication between the central shaft hole 48 and the wheel end assembly 12.
[034] The air tube assembly 46 includes a first tube 54 which is fluidly connected at one end to the rotating union 42 on the inside of the hub 24, and is fluidly connected at the other end to a T-shaped fitting 56, which crosses the hubcap and is attached to the hubcap. Additional air tubes (not shown) are fluidly connected to each of the two outlets of the T-shaped fitting 56 and extend from them outside the hub 24 to each of a respective pair of tires mounted on the rims 38 In this way, air from the vehicle air tank passes through the pneumatic duct 44, the rotating union 42, the first air tube 54, the hub 24, the T-shaped fitting 56 and into the tires.
[035] If the pneumatic duct 44 of the tire inflation system 40 shows a leak or rupture, or if the rotating union 42 shows a leak, there may be a relatively large accumulation of air pressure within axis 10 and / or the assembly wheel end cap 12. If the pressure build-up remains unrelieved, the main seal 32 may be damaged, which in turn can lead to the loss of the bearing lubricant, thereby undesirably reducing the life of the bearings 16, 18 and / or of other components of the wheel end assembly 12. To allow relief of large pressure build-ups to adequately ventilate the axle 10 and / or the wheel end assembly 12, it is desirable to provide devices for ventilation or air release into the atmosphere at a high flow of at least about five (5) to ten (10) standard cubic feet per minute (scfm) (0.14 to 0.28 standard cubic meter per minute), at a pressure differential of about three ( 3) psi (20.68k Pan).
[036] In addition, increases in ambient temperature, dynamic heating of the wheel end assembly 12, and changes in atmospheric pressure can cause relatively small air pressure build-ups to occur within axis 10 and / or the assembly of wheel end 12, whether tire inflation system 40 is used in the vehicle or not. Even such relatively small air pressure build-ups inside the shaft 10 and / or the wheel end assembly 12 undesirably can reduce the integrity and / or the life of the main seal 32, which in turn undesirably can reduce the life of the bearings 16, 18 and / or other components of the wheel end assembly 12. To relieve such small pressure buildups, it is desirable to provide devices to release air from the shaft 10 and / or the wheel end assembly 12 at a low pressure , so small accumulations in air pressure remain less than one (1) pound per square inch (psi) (6.89 kPa).
[037] As a result, it is often desirable to provide a ventilation device that relieves the accumulation of air pressure on the shaft 10 and / or on the wheel end assembly 12 when venting or releasing air into the atmosphere. However, contaminants can be introduced into the wheel end assembly 12 as a result of using a ventilation device like this, and undesirably can reduce the life of the bearings 16, 18 and / or other components of the wheel end assembly. Therefore, it is desirable for a ventilation device such as this to reduce or minimize the possibility of contaminants entering the wheel end assembly 12.
[038] An exemplary prior art shaft ventilation device is generally indicated as 60 and is shown in figure 2. As shown in figure 2, shaft 10 optionally extends through a shaft sleeve or sleeve 62 and is welded to this, preferably using continuous welds (not shown) on the rear and front windows 64 and 66, respectively, formed on the sleeve. The prior art ventilation device 60 includes a tube 68 which is preformed or coiled in at least a single loop which is sufficient to substantially encircle shaft sleeve 62. The inner diameter of the tube coil 68 is preferably slightly smaller than the outer diameter of the shaft sleeve 62, so that, when stretched around the shaft sleeve, the tube grips the sleeve.
[039] A first end of tube 68 has a threaded fitting 70 attached to it, which in turn is arranged in a threaded opening dimensioned and shaped in a complementary manner 72 formed on axis 10 in a location within the first glove window. shaft 64. The fitting 70 communicates fluidly with the hollow interior or shaft hole 48 and with the pipe 68. A second end of the pipe 68 is preferably engaged with a unidirectional check valve type duckbill 74, which communicates fluidly with the tube. Fluid communication from tube 68 to shaft 10 allows the prior art shaft ventilation device 60 to relieve air pressure build-up within the shaft and / or wheel end assembly 12 when venting or releasing excess pressure from air to atmosphere. Furthermore, the check valve 74 disposed at the second end of the tube 68 allows air to escape from inside the axle 10, while generally preventing contaminants from entering the axle and the wheel end assembly 12.
[040] However, placing the check valve 74 on the second end of the tube 68 potentially exposes the check valve to undesirable damage caused by road fragments, possibly compromising the integrity of the check valve. In the event that the integrity of the check valve 74 is compromised, contaminants such as moisture may be allowed to enter the tube 68 and thus prevent or obstruct the ventilation path, particularly if the moisture freezes inside the tube. Also, if the integrity of the check valve 74 is compromised, contaminants may be allowed to pass through tube 68 and enter shaft 10 and / or the wheel end assembly 12. Furthermore, because tube 68 includes a spiral or pre-formed loop, it can be difficult to install and / or adjust the shaft ventilation device 60, since tightening or rotation of the socket 70 can be prevented once the pipe surrounds the shaft 10.
[041] As a result, there is a need in the art for a vehicle axle ventilation system that relieves pressure buildup on the axle 10 and / or on the wheel end assembly 12 and optionally allows pressure equalization within the axle, while preventing contaminants from entering the axle and wheel end assembly, reducing the possibility of ice obstructing the ventilation path, and protecting the integrity of a check valve, thereby extending the life of the components of the wheel end assembly, and be easy to install. The vehicle axle ventilation system of the present invention satisfies these needs, as will now be described.
[042] The vehicle axle ventilation system of the present invention is generally indicated as 80 and is shown in figure 3. The ventilation system 80 includes a unidirectional check valve 82 that is mounted directly on axis 10, and a downwardly extending flexible tube 84 that is fluidly connected to the check valve. More particularly, with additional reference to figure 4, the check valve 82 includes a valve body 86 which will be described in more detail below, a threaded shoulder 88 and a hose tip 90. To engage with shaft 10, an opening threaded 92 is formed on the shaft wall, and the shoulder 88 is formed with threads 94 which engage with the threads of the shaft wall opening. A distal end 96 of the shoulder 88 extends into the shaft hole 48 (Fig. 1). Each of the shoulder 88 and the hose tip 90 is formed with the respective central hole 120, 122, creating a fluid path that extends through the check valve 82, thus allowing sealed fluid communication between the shaft hole 48 and the check valve. This fluid communication is controlled by the valve body 86, as will be described below.
[043] Continuing with reference to figure 3, the check valve 82 is preferably mounted on the axle 10 on the rear window 64 on the axle sleeve 62. More particularly, many heavy line vehicles have an axle / suspension system 104, on the which axis 10 extends between a pair of spaced-out suspension mounts 106 and is captured by them, only one of which is shown. The suspension mounts 106 can be of the front arm beam type, the rear arm beam type or the spring beam type. For the purpose of convenience, the suspension assembly 106 is shown and described in this document as one of the rear arm beam type.
[044] In the suspension assembly 106, a bracket (not shown) is securely mounted on the vehicle chassis (not shown) and hangs from it. The front end of a rear beam 108 includes a bushing assembly (not shown) that is pivotally mounted on the support in a well known manner. A pneumatic spring 118 is mounted at the rear end of the beam 108. The beam 108 is typically a sturdy box-like steel structure having an upper wall 110, and optionally a bottom wall (not shown), and a pair of spaced side walls. side by side 114 which interconnect the upper wall and any bottom wall to form the hollow box beam structure in a generally rectangular manner. The shaft sleeve 62 extends through and is welded to a pair of complementary dimensioned and shaped openings 116 formed in the beam side walls 114 and extends outward a short distance from each of the side walls. Axis 10 extends through sleeve 62 and is welded to it, preferably using continuous welds (not shown) on the first and second windows 64 and 66 (figure 2).
[045] The preferred mounting location of the check valve 82 on the shaft 10 within the rear window 64 of the shaft sleeve 62 allows the ventilation system 80 to be disposed within the beam 108, which protects the system against road fragments during vehicle operation, thereby reducing or minimizing potential damage to the system. The reduction or minimization of potential damage to the ventilation system 80 is achieved by locating the system without the need for complementary undesirable structures, such as guards or guards, thus desirably reducing the cost and weight of the system.
[046] In addition, the preferred mounting location of the check valve 82 within the rear window 64 of the shaft sleeve 62 is a low-stress area of the shaft 10, which is favorable for forming the shaft opening 92. More particularly , it is generally preferred in the art to form an opening in a low voltage area than in a high voltage area, since an opening in a low voltage area tends to reduce the possibility that the opening will weaken axis 10 when compared to forming an opening in a high voltage area. Because the part of the shaft 10 which is located inside the rear window 64 of the shaft sleeve 62 tends to withstand lower stresses than certain other parts of the shaft, form the opening 92 to receive the check valve shoulder 88 at this location reduces potential weakening of the shaft. Certainly, depending on particular design considerations, check valve 82 can be mounted directly on shaft 10 in other locations, such as inside front window 66 of shaft sleeve 62, which is also a low voltage area, or in other parts of the shaft.
[047] Now returning to figure 4, a first exemplary valve body 86A of the check valve 82 of the vehicle axle ventilation system 80 is shown. The shoulder 88 is integrally formed with the valve body 86 or is mechanically connected to it, and the valve body includes an inlet 124 that is fluidly connected to the shoulder bore 120. The hose tip 90 is also integrally formed with the valve body 86A or is mechanically connected to it, and the valve body includes an outlet 126 that is fluidly connected to the hose tip hole 122. A valve chamber 128 is formed between the valve body inlet 124 and the valve body outlet 126 and is fluidly connected to them. A flat rubber diaphragm 130 and a retaining pin 132 are arranged in valve chamber 128. More particularly, the retaining pin 132 extends through an opening 134 formed in diaphragm 130 and includes a cone-shaped part 136 in one side of the diaphragm and a flat part 138 on the other side of the diaphragm, which cooperate to maintain the position of the diaphragm through valve chamber 128.
[048] With this construction of the first exemplary valve body 86A, when there is an increase in pressure inside the shaft 10 (figure 3) and / or the wheel end assembly 12 (figure 1) above atmospheric pressure, air it flows through hole 120 in the shoulder 88, inducing the diaphragm 130 to flex towards the cone part 136 of the retaining pin 132. When diaphragm 130 bends towards the cone part 136, air flows beyond the diaphragm through the chamber valve 128 to the tip hole for hose 122, and out into the atmosphere through the pipe 84 (figure 3), thus relieving excess pressure inside the axle 10 and / or the wheel end assembly 12.
[049] In order to maximize the life of the main seal 32, it is desirable to keep the pressure in the shaft bore 48 as close as possible to atmospheric pressure, which is also known as maintaining a pressure differential that is as close as possible to zero (0) pounds per square inch (psi) (zero Pascal (Pa)). In many cases, it is preferable to maintain a pressure differential in shaft bore 48 that is less than about three (3) to five (5) psi (20.68 to 34.47 kPa), and it is more preferable to maintain a differential pressure that is approximately one (1) psi (6.89 kPa) or less, depending on the specific construction of the main seal 32. To maintain a low differential pressure like this, diaphragm 130 bends towards cone part 136 of the retaining pin 132 and so is opened by a pressure increase within the axis 10 which is preferably less than about one (1) psi (6.89 kPa). This is referred to as valve 82 having a preferred opening pressure of less than about one (1) psi (6.89 kPa). A low opening pressure like this allows the non-return valve 82 to relieve small pressure increases that can unduly strain the main end of the wheel end assembly 32, such as those caused by an increase in room temperature, by dynamic heating of the assembly of wheel end 12, or by changes in atmospheric pressure.
[050] Furthermore, the configuration of the diaphragm 130 and the cone-shaped part 136 of the retaining pin 132 allows a large volume of air flow through the valve chamber 128, thus venting or relieving pressure quickly and efficiently inside the axle 10 and / or the wheel end assembly 12 in the event of a large pressure increase, such as a leak in the pneumatic duct 44 (figure 1) or in the rotary joint 42 when the tire inflation system 40 is employed . Valve body 86A allows high airflow ventilation, preferably including a flow rate of at least about five (5) to ten (10) scfm (0.14 to 0.28 Nm3 / min), and more preferably between about eight (8) and eight point five (8.5) scfm (0.22 and 0.24 Nm3 / min), when the pressure differential is approximately three (3) psi (20.68 kPa) or any less. Certainly, the flow rate of the 86A valve body will be different for other pressure differentials.
[051] In the event that water or other contaminants enter the valve body 86A through the hose tip 122, the diaphragm 130 cooperates with the flat part 138 of the retaining pin 132 to seat firmly in the chamber and thus seal the chamber. valve 128. When diaphragm 130 rests in valve chamber 128, water and / or other contaminants are prevented from passing through the bore hole 120 and into the shaft 10 and / or the wheel end assembly 12.
[052] Retaining pin 132 preferably also includes a portion of porous material 140 to prevent a vacuum condition from forming within shaft 10 and / or the wheel end assembly 12. More particularly, if diaphragm 130 is not capable of allowing air to pass from the tip hole for hose 122 to the bore hole 120, oscillations at room temperature can create a vacuum condition inside the shaft hole 48. A vacuum condition like this can undesirably displace the main wheel end seal 32 from its global position between axle tip 14 and wheel hub 22 (figure 1), and / or can displace the relative position of the main seal components, each of which may compromise integrity main seal and / or shorten its life. In addition, it is desirable to avoid creating a vacuum condition within the shaft 10 and / or the wheel end assembly 12 that could cause water or other contaminants to be drawn through the pipe 84 and into the valve body 86A , which increases the possibility of contamination of the axle and / or the wheel end assembly. The porous material portion 140 of the retaining pin 132 allows air to flow from the tip hole for hose 122 to the bore hole 120, while preventing or blocking the flow of water and / or other contaminants. The porous material part 140 thus allows pressure equalization, which reduces or minimizes the creation of a vacuum condition inside the shaft bore 48, which in turn maximizes the integrity and life of the main seal 32 and avoids the dragging of water and / or other contaminants through the pipe 84 and into the valve body 86A.
[053] With additional reference now to figure 3, a first end 100 of the tube extending vertically 84 engages with the hose tip 90 as known in the art, and optionally includes a hose clamp (not shown) to fix the tube to the hose tip. A second end 102 of tube 84 is opened for atmosphere. Tube 84 is preferably formed of a flexible or semi-flexible material, such as vinyl or other polymers, an elastomer, or a combination thereof, and optionally can be reinforced with metal or polymer braid as known in the art. In addition, tube 84 preferably includes an outside diameter of about half (1/2) of an inch (1.27 centimeters), and a length of about four (4) to about six (6) inches ( 10.16 to about 15.24 centimeters). In this way, excess air pressure inside the shaft 10 and / or the wheel end assembly 12 passes through the shaft bore 48 through valve shoulder 88, valve body 86A, hose tip 90 and pipe 84, and is exhausted for atmosphere.
[054] Tube 84 preferably extends vertically downward, allowing any moisture and / or other contaminants in the tube to be easily drained out and away from the check valve 82. The orientation extending downward from tube 84 minimizes thus retaining moisture or other contaminants in the tube, which in turn reduces the likelihood of contaminants remaining close to the check valve 82, and also reduces the possibility of moisture or other contaminants freezing and thus obstructing the tube. Furthermore, the orientation extending down the pipe 84 and the flexible nature of the pipe allow vibration caused by displacement on the vehicle road to dislodge ice that may have formed in the pipe, thereby reducing the ability of ice to obstruct the ventilation path. .
[055] Furthermore, when mounting vertical tube 84 on check valve 82, the tube provides a controlled discharge path that also reduces the amount of road spray and other contaminants that reach the flow path of the check valve . Mounting the check valve 82 on shaft 10, combined with mounting the tube 84 on the check valve, acts to preserve the integrity of the check valve by protecting the check valve against road fragments and accumulation of contaminants at the valve outlet 126. This check valve 82 protection allows the valve to continue to function, which in turn prevents contaminants from entering the shaft 10 and / or the wheel end assembly 12.
[056] In addition, because tube 84 is preferably flexible and relatively short in length, from about four (4) inches (10.16 centimeters) to about six (6) inches (15.24 centimeters) , the check valve 82 can be rotated in the shaft opening 92 while the tube is in the valve. Such a construction allows for convenient and easy installation and / or adjustment of the vehicle axle ventilation system 80, as well as installation of the system on axis 10 in a confined space and thus desirably protected.
[057] Turning now to figures 5-13, the check valve 82 can include types of the valve bodies 86 other than the valve body 86A having the diaphragm 130 and the retaining pin 132 (figure 4), thus allowing configurations based on design considerations.
[058] With reference to figure 5, a second exemplary valve body 86B is shown. The shoulder 88 is integrally formed with the valve body 86B or is mechanically connected to it, and the valve body includes an inlet 142 that is fluidly connected to the shoulder bore 120. The hose tip 90 is also integrally formed with the valve body 86B or is mechanically connected to it, and the valve body includes an outlet 144 that is fluidly connected to the hose tip hole 122. A valve chamber 146 is formed between the valve body inlet 142 and the valve body outlet 144 and is fluidly connected to them. A rubber diaphragm 148 is disposed inside the valve chamber 146 and is connected to a pin 150, which impels the diaphragm against a porous seat 152 which is formed with an opening 154. When there is an increase in pressure inside the shaft 10 (figure 3) and / or the wheel end assembly 12 (figure 1) above atmospheric pressure, air flows through hole 120 in the shoulder 88, inducing diaphragm 148 to flex in the direction of pin 150. Air flows through seat opening 154, in addition to diaphragm 148, through valve chamber 146 to tip hole for hose 122, and out into the atmosphere through tube 84 (figure 3), thus relieving excess pressure within shaft 10 and / or wheel end assembly 12.
[059] To maintain a preferred pressure differential of less than about three (3) to five (5) psi (20.68 to 34.47 kPa), and a more preferred pressure differential of about one (1) psi (6.89 kPa), diaphragm 148 is able to flex in the direction of pin 150 and thus open at a preferred opening pressure of less than about one (1) psi (6.89 kPa). Opening at a low opening pressure like this allows the non-return valve 82 to relieve small pressure increases that may unduly strain the main wheel end mounting seal 32 (figure 1), such as those caused by an increase in ambient temperature , by dynamic heating of the wheel end assembly 12, or by changes in atmospheric pressure.
[060] Furthermore, the configuration of diaphragm 148 in seat 152 allows for a large volume of air flow through valve chamber 146, thus quickly or efficiently venting or relieving pressure within axis 10 and / or mounting wheel end 12 in the event of a large pressure increase, such as a leak in the pneumatic duct 44 (figure 1) or in the rotary joint 42 when the tire inflation system 40 is employed. Valve body 86B allows for high airflow ventilation, preferably including a flow rate of at least about five (5) to ten (10) scfm (0.14 to 0.28 Nm3 / min), and more preferably between about eight (8) and eight point five (8.5) scfm (0.22 to 0.24 Nm3 / min), when the pressure differential is approximately three (3) psi (20.68 kPa) or any less. Certainly, the flow rate of the 86B valve body will be different for other pressure differentials.
[061] In the event that water or other contaminants enter the valve body 86B through the tip hole for hose 122, the thrust of diaphragm 148 by pin 150 causes the diaphragm to engage with seat 152 and thus seals the valve chamber 146, thereby preventing water and / or other contaminants from entering the shoulder bore 120 into the shaft 10 and / or the wheel end assembly 12.
[062] Seat 152 is preferably formed of a porous material to allow pressure equalization between atmosphere and shaft bore 48. Such equalization reduces or minimizes the creation of a vacuum condition inside shaft bore 48, the which in turn maximizes the integrity and life of the main seal 32 and prevents the dragging of water and / or other contaminants through the pipe 84 and into the valve body 86B.
[063] Returning to figure 6, a third exemplary valve body 86C is shown. The shoulder 88 is integrally formed with the valve body 86C or is mechanically connected to it, and the valve body includes an inlet 156 that is fluidly connected to the shoulder bore 120. The hose tip 90 is also integrally formed with the valve body 86C or is mechanically connected to it, and the valve body includes an outlet 158 which is fluidly connected to the hose tip hole 122. A valve chamber 160 is formed between the valve body inlet 156 and the valve body outlet 158 and is fluidly connected to them. An inlet orifice 162 is formed between inlet 156 and valve chamber 160. An upper part 164 of an umbrella 166 is arranged inside valve chamber 160 and seals inlet orifice 162, while a lower part in Ball shape 168 of the umbrella is arranged below the entrance 156 to retain the umbrella upper part in a general position near the entrance hole. A neck 170 extends between the upper part of umbrella 164 and the lower part of umbrella 168 through the inlet hole 162. When there is an increase in pressure inside the shaft 10 (figure 3) and / or the assembly of wheel end 12 (figure 1) above atmospheric pressure, air flows through hole 120 in the shoulder 88, causing the upper part of umbrella 164 to be moved away from the inlet hole 162, while the lower part Umbrella 168 retains the umbrella top near the entry hole. Air flows through the inlet port 162, beyond the upper part of umbrella 164, through the valve chamber 160 to the tip hole for hose 122, and out into the atmosphere through the tube 84 (figure 3), thus relieving excess pressure within the axle 10 and / or the wheel end assembly 12.
[064] To maintain a preferred pressure differential of less than about three (3) to five (5) psi (20.68 to 34.47 kPa), and a more preferred pressure differential of about one (1) psi (6.89 kPa), umbrella 166 is capable of opening at a preferred opening pressure of less than about one (1) psi (6.89 kPa). Opening at a low opening pressure like this allows the non-return valve 82 to relieve small pressure increases that may unduly strain the main wheel end mounting seal 32 (figure 1), such as those caused by an increase in ambient temperature , by dynamic heating of the wheel end assembly 12, or by changes in atmospheric pressure.
[065] In addition, the configuration of umbrella 166 and inlet port 162 allows for a large volume of airflow through valve chamber 160, thereby quickly or efficiently venting or relieving pressure within axis 10 and / or the wheel end assembly 12 in the event of a large pressure increase, such as a leak in the pneumatic duct 44 (figure 1) or in the rotary joint 42 when the tire inflation system 40 is employed. The 86C valve body allows for high airflow ventilation, preferably including a flow rate of at least about five (5) to ten (10) scfm (0.14 to 0.28 Nm3 / min), and more preferably between about eight (8) and eight point five (8.5) scfm (0.22 and 0.24 Nm3 / min), when the pressure differential is approximately three (3) psi (20.68 kPa) or any less. Certainly, the flow rate of the 86C valve body will be different for other pressure differentials.
[066] In the event that water or other contaminants enter the valve body 86C through the hose tip 122, umbrella 166 covers inlet hole 162 to seal valve chamber 160, thereby preventing water and / or other contaminants to pass through the bore hole 120 into the shaft 10 and / or the wheel end assembly 12.
[067] Referring now to figure 7, an exemplary fourth valve body 86D is shown. The 86D valve body is similar in construction and operation to the 86C exemplary third valve body (figure 6), with the exception that the fourth exemplary valve body includes a mechanical retaining pin 172 to provide additional mechanical strength to maintain position of the upper part of umbrella 164 over the entrance hole 162.
[068] Now returning to figure 8, an exemplary fifth valve body 86E is shown. Valve body 86E is similar in construction and operation to the second exemplary valve body 86B (figure 5), with the exception that the fifth exemplary valve body does not include the seat 152 of porous material. Instead, diaphragm 148 sits directly against the wall of valve chamber 146 to cover an inlet orifice 174 and seal the valve chamber.
[069] Referring now to figure 9, an exemplary sixth 86F valve body is shown. Valve body 86F is similar in construction and operation to the first exemplary valve body 86A (figure 4), with the exception that the sixth exemplary valve body includes a spring 176 integrated with it or with the retaining pin 132. More particularly , the spring 176 is preferably a tapered spring that rests at its wide end 178 against an upper housing 180 of the retaining pin 132, and at its narrow end 182 against a base 184 of the retaining pin. The use of spring 176, whose stiffness can be selected based on a particular design consideration, allows a specific loading force to be exerted on diaphragm 130.
[070] When low air flow from shaft hole 48 (figure 1) is required, such as when there is an increase in ambient temperature, when there is dynamic heating of the wheel end assembly 12 (figure 1), or when there is a change in atmospheric pressure, the 86F valve body opens at a low opening pressure. For example, in order to maintain a preferred pressure differential of less than about three (3) to five (5) psi (20.68 to 34.47 kPa), and a more preferred pressure differential of about one ( 1) psi (6.89 kPa) or less, diaphragm 130 bends around pin 132 and spring 176 at a preferred opening pressure of less than about one (1) psi (6.89 kPa). Opening the valve body 86F at a low opening pressure like this allows a small volume of air to flow through the valve chamber 128 in order to maximize the life of the main seal 32.
[071] When high airflow from shaft bore 48 is required, such as in the event of a leak in pneumatic duct 44 or rotary joint 42 when tire inflation system 40 is employed, the force of the largest volume of air overcomes the predisposition of spring 176 and moves diaphragm 130 towards upper housing 180 to allow large volumes of air to flow through valve chamber 128. Valve body 86F allows high airflow ventilation, preferably including a flow rate of at least about five (5) to ten (10) scfm (0.14 to 0.28 Nm3 / min), and more preferably between about eight (8) and eight point five (8.5) scfm (0.22 and 0.24 Nm3 / min), when the pressure differential is approximately three (3) psi (20.68 kPa) or less. Certainly, the flow rate of the 86F valve body will be different for other pressure differentials.
[072] Returning to figure 10, an exemplary seventh 86G valve body is shown. The shoulder 88 is integrally formed with the valve body 86G or is mechanically connected to it, and the valve body includes a tapered inlet 186 that is fluidly connected to the shoulder bore 120. The hose tip 90 is also integrally formed with the 86G valve body or is mechanically connected to it, and the valve body includes an outlet 188 which is fluidly connected to the hose tip hole 122. A valve chamber 190 is formed between the valve body inlet 186 and the valve body outlet 188 and is fluidly connected to them. A ball 192 is disposed inside the valve chamber 190 and is held against the tapered inlet 186 by a spring 194. When there is an increase in pressure inside the shaft 10 (figure 3) and / or the wheel end assembly 12 ( figure 1) above atmospheric pressure, air flows through hole 120 on the shoulder 88, overcomes the predisposition of spring 194 and moves ball 192 away from inlet 186. Air flows through inlet 186, in addition to ball 192, through valve chamber 190 for hose tip 122, and out into the atmosphere through tube 84 (figure 3), thereby relieving excess pressure inside the axle 10 and / or the wheel end assembly 12.
[073] To maintain a preferred pressure differential of less than about three (3) to five (5) psi (20.68 to 34.47 kPa), and a more preferred pressure differential of about one (1) psi (6.89 kPa) or less, the ball 192 is capable of being displaced or opened at a preferred opening pressure of less than about one (1) psi (6.89 kPa). Opening at a low opening pressure like this allows the non-return valve 82 to relieve small pressure increases that may unduly strain the main wheel end mounting seal 32 (figure 1), such as those caused by an increase in ambient temperature , by dynamic heating of the wheel end assembly 12, or by changes in atmospheric pressure.
[074] Furthermore, the configuration of ball 192, spring 194 and inlet 186 allows for a large volume of air flow through valve chamber 190, thus quickly or efficiently venting or relieving pressure within axis 10 and / or the wheel end assembly 12 in the event of a large pressure increase, such as a leak in the pneumatic duct 44 (figure 1) or in the rotary joint 42 when the tire inflation system 40 is employed. The 86G valve body allows high airflow ventilation, preferably including a flow rate of at least about five (5) to ten (10) scfm (0.14 to 0.28 Nm3 / min), and more preferably between about eight (8) and eight point five (8.5) scfm (0.22 and 0.24 Nm3 / min), when the pressure differential is approximately three (3) psi (20.68 kPa) or any less. Certainly, the flow rate of the 86G valve body will be different for other pressure differentials.
[075] In the event that water or other contaminants enter the 86G valve body through the hose tip 122, ball 192, aided by the predisposition of spring 194, rests on inlet 186 to seal valve chamber 190, thereby preventing water and / or other contaminants from passing through the bore hole 120 into the shaft 10 and / or the wheel end assembly 12.
[076] Referring now to figure 11, an exemplary eighth 86H valve body is shown. The shoulder 88 is integrally formed with the valve body 86H or is mechanically connected to it, and the valve body includes an inlet 196 that is fluidly connected to the shoulder bore 120. The hose tip 90 is also integrally formed with the valve body 86H or is mechanically connected to it, and the valve body includes an outlet 198 that is fluidly connected to the hose tip hole 122. A valve chamber 200 is formed between the valve body inlet 196 and the valve body outlet 198 and is fluidly connected thereto. A small duckbill valve 202 is disposed within the valve body 86H between chamber 200 and inlet 196, and includes an inlet 204 and an outlet 206. When there is an increase in pressure inside axis 10 ( figure 3) and / or the wheel end assembly 12 (figure 1) above atmospheric pressure, air flows through hole 120 in the shoulder 88, through the duckbill valve inlet 204 and through the duck 206. The air then flows through the valve chamber 190 to the tip hole for hose 122 and out into the atmosphere through the pipe 84 (figure 2), thus relieving excess pressure inside the shaft 10 and / or the assembly of wheel end 12.
[077] To maintain a preferred pressure differential of less than about three (3) to five (5) psi (20.68 to 34.47 kPa), and a more preferred pressure differential of about one (1) psi (6.89 kPa) or less, the duckbill valve 202 is capable of opening at a preferred opening pressure of less than about one (1) psi (6.89 kPa). Opening at a low opening pressure like this allows the non-return valve 82 to relieve small pressure increases that may unduly strain the main wheel end mounting seal 32 (figure 1), such as those caused by an increase in ambient temperature , by dynamic heating of the wheel end assembly 12, or by changes in atmospheric pressure. In the event that water or other contaminants enter the valve body 86H through the hose tip hole 122, the duckbill valve outlet port 206 flips to a tight or closed position to seal the valve chamber 200, thereby preventing water and / or other contaminants to pass through the bore hole 120 into the shaft 10 and / or the wheel end assembly 12.
[078] Returning to figure 12, an exemplary ninth 86I valve body is shown. The shoulder 88 (figure 11) is integrally formed with the valve body 86I or is mechanically connected to it, and the valve body includes an inlet 208 that is fluidly connected to the shoulder 120 (figure 11). The hose tip 90 (figure 11) is also integrally formed with the valve body 86I or is mechanically connected to it, and the valve body includes an outlet 210 that is fluidly connected to the hose tip hole 122 (figure 11). A valve chamber 212 is formed between the valve body inlet 208 and the valve body outlet 210 and is fluidly connected to them.
[079] A tapered plug 214 is disposed within valve chamber 212, and is formed with a central hole 215 and an annular hole 217. A pair of sealing O-rings 211 and 213, respectively, seals the interface between the plug tapered 214 and valve chamber 212, and a displaceable O-ring 216 rests on the tapered plug adjacent to annular bore 217. When there is an increase in pressure inside axle 10 (figure 3) and / or the wheel end assembly 12 (figure 1) above atmospheric pressure, air flows through hole 120 in boss 88, through central hole 215 in the tapered plug 214 and through the annular hole 217. When air flows through the annular hole 217 in the tapered plug 214, the displaceable O-ring 216 is displaced by the air flow to create a gap between the tapered plug and the displaceable O-ring. Air flows through the gap between the tapered plug 214 and the displaceable O-ring 216, through valve chamber 212 to hose tip hole 122, and out into the atmosphere through tube 84 (figure 3), thereby relieving excess pressure inside the axle 10 and / or the wheel end assembly 12.
[080] To maintain a preferred pressure differential of less than about three (3) to five (5) psi (20.68 to 34.47 kPa), and a more preferred pressure differential of about one (1) psi (6.89 kPa) or less to maximize the life of the main seal 32, the displaceable O-ring 216 is capable of being displaced from the tapered plug 214 at a preferred opening pressure of less than about one (1) psi ( 6.89 kPa). Opening at a low opening pressure like this allows the non-return valve 82 to relieve small pressure increases that may unduly strain the main wheel end mounting seal 32 (figure 1), such as those caused by an increase in ambient temperature , by dynamic heating of the wheel end assembly 12, or by changes in atmospheric pressure.
[081] Furthermore, the configuration of the tapered plug 214 and the displaceable O-ring 216 allows for a large volume of air flow through valve chamber 212, thus quickly or efficiently venting or relieving pressure within axis 10 and / or the wheel end assembly 12 in the event of a large pressure increase, such as a leak in the pneumatic duct 44 (figure 1) or in the rotary joint 42 when the tire inflation system 40 is employed. The 86I valve body allows for high airflow ventilation, preferably including a flow rate of at least about five (5) to ten (10) scfm (0.14 to 0.28 Nm3 / min), and more preferably between about eight (8) and eight point five (8.5) scfm (0.22 and 0.24 Nm3 / min), when the pressure differential is approximately three (3) psi (20.68 kPa) or any less. Certainly, the flow rate of the 86I valve body will be different for other pressure differentials.
[082] In the event that water or other contaminants enter the valve body 86I through the hose tip 122, the displaceable O-ring 216 is compressed against the tapered plug 214 to seal the valve chamber 212, thereby preventing water and / or other contaminants to proceed through the bore hole 120 into the shaft 10 and / or the wheel end assembly 12.
[083] Returning to figure 13, an exemplary tenth 86J valve body is shown. The shoulder 88 is integrally formed with the valve body 86J or is mechanically connected to it, and the valve body includes an inlet or inlet port 218 that is fluidly connected to the shoulder bore 120. The hose tip 90 also is integrally formed with the 86J valve body or is mechanically connected to it, and the valve body includes an outlet 220 that is fluidly connected to the hose tip hole 122. A valve chamber 222 is formed between the orifice valve body inlet 218 and valve body outlet 220 and is fluidly connected to them. A rubber diaphragm 224 is disposed within the valve chamber 222, and a cylindrical pin 226 pushes the diaphragm against the wall of the valve chamber to cover the inlet 218. A small duckbill valve is arranged in the center of the diaphragm 224. 230, which includes an inlet port 232 and an outlet port 234. The duckbill valve 230 and diaphragm 224 may be separate components, or may be formed or integrally molded.
[084] The duckbill valve 230 opens at a preferred opening pressure of about one (1) psi (6.89 kPa) or less, thereby maintaining a preferred pressure differential of less than about three (3) a five (5) psi (20.68 to 34.47 kPa), and a more preferred pressure differential of about one (1) psi (6.89 kPa) or less, when there is a small pressure increase inside the axle 10 (figure 3) and / or wheel end assembly 12 (figure 1). Opening at a low opening pressure like this allows ventilation through the duckbill valve 230 to relieve a pressure increase that is caused by an increase in room temperature, by dynamic heating of the wheel end assembly 12, or by changes in pressure atmospheric. More particularly, in the case of a small pressure increase, air flows through hole 120 in the shoulder 88, through the duckbill valve inlet 232 and through the duckbill valve outlet 234. Air then flows through the cylindrical pin 226, through an opening 228 formed in the pin, through the valve chamber 222 to the tip hole for hose 122, and out into the atmosphere through the pipe 84 (figure 3), thus relieving excess pressure inside the shaft 10 and / or wheel end assembly 12.
[085] When there is a large pressure increase inside the axle 10 and / or the wheel end assembly 12, such as in the case of a leak in the pneumatic duct 44 (figure 1) or in the rotating union 42 when the tire inflation 40 is employed, a large volume of air flows beyond diaphragm 224. More particularly, in the case of a large pressure increase like this, air flows through bore 120 in boss 88 and through inlet 218, inducing diaphragm 224 to flex in the direction of cylindrical pin 226. Air flows past diaphragm 224 through valve chamber 222 to tip hole for hose 122 and out into the atmosphere through tube 84 (figure 3), thus relieving excess pressure inside the axle 10 and / or the wheel end assembly 12. Diaphragm 224 allows for high airflow ventilation, preferably including a flow rate of at least about five (5) to ten ( 10) scfm (0.14 to 0.28 Nm3 / min), and more preferably between about eight (8) and eight point five (8.5) scfm (0.22 and 0.24 Nm3 / min), when the pressure differential is approximately three (3) psi (20.68 kPa) or less. Certainly, the diaphragm flow rate 224 will be different for other pressure differentials.
[086] In the event that water or other contaminants enter the valve body 86J through the hose tip 122, the thrust of the diaphragm 224 by the cylindrical pin 226 induces the diaphragm to engage with the wall of the valve chamber 222 to cover the inlet port 218. Likewise, the outlet port of duckbill valve 234 bends into a tight or closed position. In this way, the valve chamber 222 is sealed, thereby preventing water and / or other contaminants from passing through the bore hole 120 into the shaft 10 and / or the wheel end assembly 12.
[087] The construction and arrangement of the vehicle axle ventilation system 80 provides a system that relieves pressure build-up within axle 10 and / or the wheel end assembly 12. Mounting the check valve 82 on axle 10, combined with mounting tube 84 on the check valve, it acts to preserve the integrity of the check valve by protecting the check valve against road fragments and accumulation of contaminants at the valve outlet. This check valve 82 protection allows the valve to continue to function, which in turn prevents contaminants from entering the shaft 10 and / or the wheel end assembly 12, thereby extending the life of the components of the wheel end assembly.
[088] Furthermore, the orientation extending down the pipe 84 minimizes the retention of moisture and other contaminants in the pipe, which in turn reduces the likelihood of contaminants remaining near the check valve 82, and also reduces the possibility moisture or other contaminants freeze and thus obstruct the tube. The orientation of the tube 84, therefore, provides an open and protected ventilation path that prevents contaminants from entering the shaft 10 and / or the wheel end assembly 12, thereby extending the life of the components of the wheel end assembly. The orientation extending down the pipe 84 and the flexible nature of the pipe also allow vibration caused by the vehicle moving over the road to dislodge ice that may have formed in the pipe, thereby reducing the ability of ice to obstruct the ventilation path.
[089] In addition, the check valve 82 opens at a low pressure that allows ventilation or relief even from small increases in pressure within the axle 10 and / or the wheel end assembly 12 which are due to increases in temperature dynamic heating of the wheel end assembly, or changes in altitude / atmospheric pressure. Such ventilation or relieving small pressure increases desirably preserves the life of the main wheel end mounting seal 32. Check valve 82 is also capable of venting or releasing a large volume of flow, which preserves the life of the main seal wheel end mounting mechanism 32 in the event of a large pressure increase, such as a leak or rupture in the supply line 44 or a leak in the rotary joint 42 in the case where the tire inflation system 40 is employed on the vehicle heavy line. The check valve 82 preferably also allows pressure equalization and thus relief of vacuum conditions within the shaft 10 and / or the wheel end assembly 12, again preserving the integrity and / or life of the main seal 32.
[090] The configuration of the vehicle shaft ventilation system 80, including the check valve 82 being mounted on the shaft 10, and the ventilation pipe 84 being flexible, being of a relatively short length, and being mounted on the check valve. , provides a compact design. A compact design like this in turn provides convenient and easy installation and / or adjustment of the vehicle axle ventilation system 80, as well as installation of the system on axis 10 in a confined and thus desirably protected space.
[091] The compact design also allows for a preferred installation of vehicle axle ventilation system 80 in a protected location within the suspension mounting beam 108, which is also a relatively stress-free location on axle 10. By including a relatively simple construction, the vehicle axle ventilation system 80 is economical to manufacture, is easy to install and is lightweight while also being durable.
[092] The present invention also includes a method of manufacturing, assembling and / or using a vehicle axle ventilation system 80. The method includes steps according to the description that was presented above and shown in figures 3-13.
[093] It is to be understood that the structure and arrangement of the vehicle axle ventilation system 80 described above can be changed or rearranged without affecting the overall concept or operation of the invention. For example, ventilation system 80 can be mounted at other locations along axis 10 and / or wheel end assembly 12; other types of check valves 82 in addition to those shown and described above can be employed, including the alternative use of a simple filter or screen; other types of vacuum relief features on the check valve 82 in addition to those shown and described above can be employed, such as a sintered or porous diaphragm seat ring, a sintered or porous diaphragm mounting pin, a Gore-Tex patch , a sintered or porous ball and / or a diaphragm with a ball float; tube 84 may be formed from materials other than those described above, and may be of other diameters, lengths and / or cross sections in addition to those described above; and the ventilation system can be used in vehicles, axles and / or wheel end assemblies that include other types of tire inflation systems in addition to those shown and described above, and in vehicles, axles and / or wheel end assemblies which do not include tire inflation systems, without affecting the overall concept or operation of the invention.
[094] Furthermore, the vehicle axle ventilation system 80 can be used with other types of axles, wheel end assemblies and / or axle / suspension systems in addition to those shown and described above, without affecting the concept or overall operation of the invention. In addition, although reference has been made in general to a heavy line vehicle for the purpose of convenience, this has been done with the understanding that such reference includes trucks, tractor trailers and semi-trailers, and trailers thereof.
[095] In this way, the improved vehicle axle ventilation system is simplified, provides an effective, safe, cheap and efficient structure and method that achieve all related objectives, allowing to eliminate difficulties encountered with vehicle axle ventilation systems. previous technique, and solve problems and obtain unprecedented results in the technique.
[096] In the previous description, certain terms were used for brevity, clarity and understanding, but unnecessary limitations are not to be implied by this beyond the requirements of the prior art, because such terms were used for descriptive purposes and are intended to be interpreted widely. In addition, the present invention has been described with reference to exemplary embodiments. It should be understood that this illustration is by way of example and not by way of limitation, since the scope of the invention is not limited to the exact details shown or described. Potential modifications and alterations will occur to others through a reading and understanding of this disclosure, and it is understood that the invention includes all such modifications and alterations and equivalences thereof.
[097] Having described the features, discoveries and principles of the invention, the way in which the improved vehicle axle ventilation system is constructed, arranged and used, the characteristics of the construction and arrangement, and the advantageous, new and useful results obtained , the new and useful structures, devices, elements, arrangements, parts and combinations are set out in the appended claims.

权利要求:
Claims (18)
[0001]
1. Ventilation system (80) for an axle (10) of a heavy line vehicle, said ventilation system (80) FEATURED for comprising: a check valve (82) including: a first end mounted on said axle ( 10); a second end; and a body (86) disposed between said first and second ends and being in selective fluid communication with an interior of said axis (10), said body (86) including devices for allowing air flow from said axis interior to atmosphere when a pressure increase inside the axis is less than about 6.89 kPa (1 psi) and devices to selectively allow air flow from said axis inside to atmosphere at a flow rate of at least about 0, 14 standard cubic meters per minute (5 scfm); and a vertically extending discharge tube (84) including: a first end (100) mounted on said second end of said check valve (82); and a second end (102) being open to atmosphere and in fluid communication with said check valve body (86), whereby said ventilation system (80) selectively discharges air from said shaft interior to atmosphere for relieve accumulations of pneumatic pressure on said axis (10).
[0002]
2. Ventilation system (80) for an axle (10) of a heavy line vehicle, according to claim 1, CHARACTERIZED by the fact that said discharge tube (84) extends downwards from said valve retainer (82).
[0003]
3. Ventilation system (80) for an axle (10) of a heavy line vehicle, according to claim 1, CHARACTERIZED by the fact that said discharge tube (84) includes a length of about 101.6 millimeters (4 inches) to about 152.4 millimeters (6 inches).
[0004]
4. Ventilation system (80) for an axle (10) of a heavy line vehicle, according to claim 1, CHARACTERIZED by the fact that said axle (10) extends through a sleeve (62), and said first check valve end is mounted on the shaft (10) in a window (64) formed in said sleeve (62).
[0005]
5. Ventilation system (80) for an axle (10) of a heavy line vehicle, according to claim 1, CHARACTERIZED by the fact that said check valve body devices (86) selectively allow air flow of said axis interior to atmosphere at a flow rate of at least about 0.14 to 0.28 standard cubic meters per minute (5 to 10 scfm) when a pressure differential is equal to or less than about 20.68 kPa (3 psi).
[0006]
6. Ventilation system (80) for an axle (10) of a heavy line vehicle, according to claim 5, CHARACTERIZED by the fact that said check valve body devices (86) selectively allow air flow of said shaft interior to atmosphere at a flow rate of at least about 0.23 to 0.24 standard cubic meters per minute (8 to 8.5 scfm) when a pressure differential is equal to or less than about 20 , 68 kPa (3 psi).
[0007]
7. Ventilation system (80) for an axle (10) of a heavy line vehicle, according to claim 1, CHARACTERIZED by the fact that said check valve body (86) includes: a valve chamber ( 128) disposed between said first check valve end and said second check valve end and being in fluid communication with them; a rubber diaphragm (130) disposed in said valve chamber (128); and a retaining pin (132) disposed in said valve chamber (128) and extending through an opening (134) formed in said diaphragm (130), said retaining pin (132) retaining a position of said diaphragm ( 130) in said valve chamber (128).
[0008]
8. Ventilation system (80) for an axle (10) of a heavy line vehicle, according to claim 7, CHARACTERIZED by the fact that said retaining pin (132) includes a part (140) formed of a porous material to prevent a vacuum condition from being formed in said shaft interior.
[0009]
9. Ventilation system (80) for an axle (10) of a heavy line vehicle, according to claim 1, CHARACTERIZED by the fact that said check valve body (86) includes: a valve chamber ( 128) disposed between said first check valve end and said second check valve end and being in fluid communication with them; a rubber diaphragm (130) disposed in said valve chamber (128); a retaining pin (132) disposed in said valve chamber (128) and engaging said diaphragm (130); and a spring (176) integrated with said retaining pin (132), whereby selective flow of a small volume of air to flow through said valve chamber (128) is allowed by flexing said diaphragm (130) around of the retaining pin (132) and said spring (176), and selective flow of a greater volume of air through the valve chamber (128) is allowed by a force of said greater volume of air surpassing a predisposition of the spring (176 ) and moving the diaphragm (130).
[0010]
10. Ventilation system (80) for an axle (10) of a heavy line vehicle, according to claim 1, CHARACTERIZED by the fact that said check valve body (86) includes: a valve chamber ( 128, 146, 222) disposed between said first check valve end and said second check valve end and being in fluid communication with them; a rubber diaphragm (130, 148, 224) disposed in said valve chamber (128, 146, 222); and a pin disposed in the valve chamber (128, 146, 222) and being connected to said diaphragm (130, 148, 224), said pin impelling the diaphragm (130, 148, 224) against a wall of said valve chamber (128, 146, 222).
[0011]
11. Ventilation system (80) for an axle (10) of a heavy line vehicle, according to claim 1, CHARACTERIZED by the fact that said check valve body (86) includes: a valve chamber ( 128, 146, 222) disposed between said first check valve end and said second check valve end and being in fluid communication with them; a seat (152) disposed in said valve chamber (128, 146, 222) and being formed with an opening (154); a rubber diaphragm (130, 148, 224) disposed in said valve chamber (128, 146, 222); and a pin (132, 150, 226) disposed in the valve chamber (128, 146, 222) and being connected to said diaphragm (130, 148, 224), said pin (132, 150, 226) impelling the diaphragm ( 130, 148, 224) against said seat (152).
[0012]
12. Ventilation system (80) for an axle (10) of a heavy line vehicle, according to claim 11, CHARACTERIZED by the fact that said seat (152) is formed of a porous material to prevent a condition of vacuum is formed in said shaft interior.
[0013]
13. Ventilation system (80) for an axle (10) of a heavy line vehicle, according to claim 1, CHARACTERIZED by the fact that said check valve body (86) includes: a valve chamber ( 160) disposed between said first check valve end and said second check valve end and being in fluid communication with them; a valve chamber inlet (156) formed in said valve body (86) close to said first check valve end, said inlet (156) being formed with an orifice (162); and an umbrella-like element (166) disposed in said valve chamber (160), said umbrella-like element (166) including an upper part (164) for sealing said inlet hole (162) ), and a ball-shaped lower part (168) to hold said upper part (164) close to the entrance hole (162), and a neck (170) extending between the upper part (164) and the entrance (162).
[0014]
Ventilation system (80) for an axle (10) of a heavy line vehicle, according to claim 13, CHARACTERIZED by the fact that said check valve body (86) additionally comprises a check pin ( 132) disposed in said valve chamber (160) adjacent to said upper part (164) of an umbrella element.
[0015]
15. Ventilation system (80) for an axle (10) of a heavy line vehicle, according to claim 1, CHARACTERIZED by the fact that said check valve body (86) includes: a valve chamber ( 190) disposed between said first check valve end and said second check valve end and being in fluid communication with them; a tapered valve chamber inlet (186) formed in said valve body (86) near said first check valve end; a ball (192) disposed in said valve chamber (190); and a spring (194) disposed in said valve chamber (190) in contact with said ball (192) to selectively retain a position of the ball (192) against said tapered valve chamber inlet (186).
[0016]
16. Ventilation system (80) for an axle (10) of a heavy line vehicle, according to claim 1, CHARACTERIZED by the fact that said check valve body (86) includes: a valve chamber ( 200, 222) disposed between said first check valve end and said second check valve end and being in fluid communication with them; a valve chamber inlet (196) formed in said valve body (86) close to said first check valve end; and a duckbill valve (202, 230) disposed in said valve body (86) between said valve chamber (200, 222) and said valve chamber inlet (196).
[0017]
17. Ventilation system (80) for an axle (10) of a heavy line vehicle, according to claim 16, CHARACTERIZED by the fact that said check valve body (86) further comprises: a diaphragm (224 ) disposed in said valve chamber (200, 222); a cylindrical pin (226) disposed in said valve chamber (200, 222) adjacent to said diaphragm (224); and wherein said duckbill valve (230) is disposed in a center of said diaphragm (224).
[0018]
18. Ventilation system (80) for an axle (10) of a heavy line vehicle, according to claim 1, CHARACTERIZED by the fact that said check valve body (86) includes: a valve chamber ( 212) disposed between said first check valve end and said second check valve end and being in fluid communication with them; a tapered plug (214) disposed in said valve chamber (212), said plug (214) being formed with a central hole (215) and an annular hole (217); at least one O-ring (213) disposed in said valve chamber (212) adjacent to said tapered plug (214) to seal an interface between the tapered plug (214) and the valve chamber (212); and a displaceable O-ring (216) disposed on said tapered plug (214) adjacent to said annular bore (217).

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法律状态:
2018-12-11| B06F| Objections, documents and/or translations needed after an examination request according [chapter 6.6 patent gazette]|

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2020-03-03| B06U| Preliminary requirement: requests with searches performed by other patent offices: procedure suspended [chapter 6.21 patent gazette]|

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2021-01-05| B09A| Decision: intention to grant [chapter 9.1 patent gazette]|

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2021-02-09| B16A| Patent or certificate of addition of invention granted|Free format text: PRAZO DE VALIDADE: 20 (VINTE) ANOS CONTADOS A PARTIR DE 17/08/2012, OBSERVADAS AS CONDICOES LEGAIS. |

优先权:

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申请号 | 申请日 | 专利标题

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US201161524476P| true| 2011-08-17|2011-08-17|

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US61/524,476|2011-08-17|

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PCT/US2012/051346|WO2013025991A2|2011-08-17|2012-08-17|Vehicle axle vent system|

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